Takt area
A zone of the building with roughly the same amount of work as the other zones, such as an apartment or part of a floor.
Resources
Takt planning divides the construction project into areas of equal size that the trades move through at a fixed rhythm, like a train with wagons. It creates steady flow and progress everyone can see.
In brief
Takt is the rhythm of production. When each trade has one zone and a fixed time, everyone knows where they need to be tomorrow.
In a takt plan, the building is divided into zones with roughly the same amount of work. The trades follow each other through the zones in a fixed sequence, and each trade has the same amount of time in every zone.
The plan becomes easy to read: you can see which trade is in which zone each day. Work areas stay tidy, the trades stay out of each other's way, and deviations are caught the same day.
The essentials
A zone of the building with roughly the same amount of work as the other zones, such as an apartment or part of a floor.
A work package for one trade or one crew, such as walls, MEP or finishes.
The wagons in a fixed sequence. The train moves through zone after zone, and every zone gets the same treatment.
The time each wagon has in a zone, such as one day or one week. Takt time is the pulse of the plan.
Planned slack in time or capacity that absorbs deviations and keeps the train on schedule.
A short daily meeting at the board, where status, constraints and actions are sorted out while they are still small.
Step by step
Find the zones that repeat, and the ones that are special. The goal is zones with roughly the same amount of work.
Decide which crews will go through, and in what sequence. The people who will do the work make the plan.
Distribute the work so that each wagon fits within the takt time, and add buffer where uncertainty is greatest.
Remove the constraints in the weeks before the phase starts: drawings, materials, crews and access.
Use daily huddles and visual management. Deviations are handled the same day, and the plan is kept alive throughout the phase.
Questions and answers
Takt time is the time each wagon has in a zone, such as one day or one week. All wagons have the same takt time, and that is what gives the plan its rhythm.
A traditional schedule shows activities along a timeline. A takt plan also shows where the work takes place: which trade is in which zone each day. That gives insight into both progress and resource needs.
Takt works best where the work repeats, as in the structure and the interiors. Foundations and the facade can also be planned in steady stages, with adjustments for ground conditions, weather and scaffolding.
The deviation is raised at the daily huddle the same day. The buffer absorbs most of it, and measures such as extra crew or redistributing work are put in place before the delay reaches the next wagon.
The free video course Heard – Takt covers the basic principles in about 30 minutes. The course Production Planning and Control gives you practice with the construction simulator and a plan you build yourselves.
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The basic principles of takt, and how to read and work with takt plans, in about 30 minutes.
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